CNC-WEDM Programmer cum Incharge

CNC-WEDM Programmer cum Department In-Charge

Key ResponsibilitiesTechnical Responsibilities

• Develop CNC Wire Cut EDM programs using CAD/CAM software.
• Interpret engineering drawings, 2D/3D models, GD\&T requirements, and customer specifications.
• Set up and operate WEDM machines for precision machining activities.
• Select suitable machining parameters, wire type, dielectric settings, and cutting strategies.
• Manufacture high-precision mould components, die components, inserts, punches, cavities, cores, sliders, and electrodes.
• Verify dimensions using precision measuring instruments such as micrometers, vernier calipers, height gauges, profile projectors, and CMM reports.
• Troubleshoot machining issues related to wire breakage, taper inaccuracies, surface finish, and dimensional deviations.
• Maintain tool and program databases for repeat jobs.
• Optimize machining cycle times and electrode consumption.
• Coordinate with Design, Tool Room, NPD, Quality, and Production departments.

Department Management Responsibilities

• Plan daily workload and machine scheduling.
• Allocate jobs to operators and technicians based on priorities.
• Monitor machine utilization and productivity.
• Ensure adherence to production schedules and customer delivery timelines.
• Conduct manpower planning and shift allocation.
• Monitor consumable inventory such as wire, filters, resins, dielectric fluids, and spare parts.
• Prepare daily production reports and management MIS reports.
• Implement corrective actions for quality and productivity improvements.
• Maintain departmental housekeeping as per 5S standards.
• Lead continuous improvement and cost reduction initiatives.

Quality Responsibilities

• Ensure components meet specified tolerances and quality standards.
• Implement process controls to minimize rejection and rework.
• Support PPAP, APQP, SPC, MSA, and customer quality requirements.
• Participate in root cause analysis and 8D corrective actions.
• Ensure calibration compliance of measuring instruments.
• Maintain machining process documentation and records.

Safety Responsibilities

• Ensure compliance with company safety procedures.
• Conduct regular safety checks on machines and equipment.
• Ensure proper use of PPE by departmental personnel.
• Eliminate unsafe conditions and practices within the department.

Authority

• Approve machine setup and machining parameters.
• Allocate manpower and machine resources.
• Recommend overtime requirements for achieving delivery targets.
• Raise requisitions for consumables, tooling, and spare parts.
• Stop production in case of quality or safety concerns.
• Recommend training needs and performance improvement actions for team members.

Liaison WithInternal

• Tool Design Department
• NPD Department
• Production Department
• Quality Assurance
• Maintenance Department
• Stores \& Purchase
• HR Department

External

• Machine Suppliers
• Tooling Vendors
• Material Suppliers
• Customer Representatives (when required)

Educational Qualification

• Diploma / B.E. in Mechanical Engineering, Tool \& Die Engineering, Production Engineering, or related field.

Experience

• 5 years of experience in CNC Wire Cut EDM Programming and Operations.
• Minimum 2-3 years in a supervisory or departmental leadership role preferred.
• Experience in mould manufacturing, tool room operations, precision engineering, or automotive components industry.

Required Skills

• CNC Wire Cut EDM Programming
• CAD/CAM Software (AutoCAD, Creo, NX, SolidWorks, Mastercam, Esprit or equivalent)
• Reading Engineering Drawings \& GD\&T
• Precision Measurement Techniques
• Tool Room Management
• Production Planning \& Scheduling
• Root Cause Analysis \& Problem Solving
• 5S, Kaizen, Lean Manufacturing
• PPAP, APQP, SPC, MSA, 8D
• Team Leadership \& Communication

Job Type

Full-time

Pay

₹45,000.00 - ₹55,000.00 per month

Benefits

• Food provided
• Health insurance
• Leave encashment
• Paid sick time
• Provident Fund

Work Location

In person