Production Supervisor I

Responsibilities

A senior Mixing supervisor is responsible for overall shift -level control of Mixing operations by ensuring Safety ,Quality ,Delivery ,Cost and People development .

• Production Management

a)Achieve Day/shift Mixing production through DBH Management.

b) Make sure ,NPT metric is in place for Productivity and tracking .

c) Perform OEE/OA analysis to improve Mixing performance .

d)Perform loss Analysis from DBH and working on gap .

e)Lead HPT’s to achieve Value stream tasks .

f) Lead GM Kaizens/ Kaizens to bring break through changes .

g)Be flexible to handle both shift and General shift roles with MIS reporting

Process Control

• Ensure Mixing is carried out according to Approved Specifications and standard Work .
• Ensure batching report is reviewed and actions in place for improvement .
• Make sure Process Capability is maintained \> 2 for critical Mixing parameters .
• Ensure end to end traceability is available in finished and semifinished stages .
• Bring Poke Yoke control in managing recipes and processing compounds .

Quality Control

• Ensure Mixed compounds meet specified Quality requirements .
• Bring Continual improvement approach in First pass Quality performance .
• Investigate for root causes and drive for corrective actions in Non conformance compounds .

Manpower \& Team Leadership

• Drive Multiskilling by using Skill matrix effectively .
• Mentor and coach for employees dealing with NPT metrices .
• Develop flexible Manning based on business requirements .

Safety

• Maintain Zero in safety incidents .
• Develop best safety practices through BBS Culture .
• Maintain \> 99% status in safety concern closing by using Gensuit
• Review and update JSA periodically
• Ensure Machine safety checks are in place and evident .

Continuous Improvement

• Lead Kaizen ,HPT , 5’s ,TPM ,Lean and S/Q/D/C/E improvement projects.
• Track action plans for sustenance .
• Use Value stream effectively for lead time improvement
• Track KPI’s or PPP’s for gap analysis and improvement .

Qualifications

• Education: Bachelor in Science/Polymer / Mechanical /Electrical or Diploma in Polymer/Material Science /Mechanical/Electrical .
• Skills: Must have Proficiency in Minimum 2 Languages ( English and Telugu/Hindi)
• Experience: Freshers with \> 7 CGPA in B.Tech (Polymer/Mech/Elec)

: Diploma in Mech/Electrical with \> 5 Yrs of Rubber Industry experience

\>3 Yrs of Mixing experience

: Diploma in Polymer or Material science with \> 1 Yr of Rubber Industry Experience