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Manufacturing Tooling Engineer

Ford Motor · Chennai
PayPay not listed
WhereChennaiTamil Nadu
TypeFull time
Posted22 Sep13 days ago, via Adzuna
About this job

Manufacturing Tooling Engineer

Chennai, Tamil Nadu, India (Hybrid)

TRENDING

JOB DESCRIPTION

The Manufacturing Tooling Engineer will be responsible for developing and deploying tooling solutions that support safe, efficient, and high-quality manufacturing processes for engine components. This position collaborates closely with product engineering, manufacturing, suppliers, and cross-functional teams to ensure successful tooling design, procurement, installation, validation, and continuous improvement.

The successful candidate will drive tooling innovation, optimize machining performance, improve tool life, reduce manufacturing costs, and support new product launches from concept through production stabilization

RESPONSIBILITIES

Tooling Development & Manufacturing Engineering

Develop and implement global tooling systems and standards for powertrain manufacturing operations.

Design, specify, and select cutting tools including drills, end mills, reamers, taps, broaches, inserts, and grinding tools.

Evaluate manufacturing feasibility and support Design for Manufacturing and Assembly (DFMA) activities.

Develop tooling strategies aligned with manufacturing process requirements and Bill of Process standards.

Create and maintain tooling standards, setup documentation, tooling layouts, process sheets, and technical specifications.

Supplier & Project Management

Prepare and issue Request for Quotations (RFQs) to tooling suppliers.

Evaluate supplier proposals, perform cost comparisons, and select optimal suppliers.

Lead tooling design reviews, supplier audits, pre-production validations, and acceptance activities.

Manage tooling procurement, delivery, installation, and commissioning activities.

Ensure timely delivery of tooling documentation, drawings, layouts, and technical records.

Process Optimization & Continuous Improvement

Analyze machining parameters including cutting speeds, feeds, and depths of cut to improve productivity and quality.

Monitor tool life, wear patterns, and failure modes to improve tooling performance.

Identify and implement cost reduction opportunities through tooling standardization, advanced tooling technologies, and process improvements.

Apply Lean Manufacturing and Six Sigma methodologies to reduce downtime, scrap, and tooling costs.

Support minimum quantity lubrication (MQL) initiatives and tooling management systems.

Launch & Production Support

Support new program launches through tooling development, validation, machine prove-out, and production readiness activities.

Coordinate with product engineering, quality, manufacturing, and supplier teams during launch phases.

Lead tooling-related issue resolution during production ramp-up and stabilization periods.

Provide Job 1 and post-launch support to ensure tooling performance meets quality and productivity targets.

Inventory & Tool Management

Support tool crib planning and inventory management activities.

Monitor tooling consumption, inventory levels, and replacement schedules.

Develop strategies to optimize tooling inventory and operational efficiency.

QUALIFICATIONS

Required

8–10 years of experience in manufacturing tooling, machining processes, cutting tool engineering, or powertrain manufacturing environment

Diploma or bachelor's degree in mechanical engineering, Manufacturing Engineering, Production Engineering, Industrial Engineering, Automotive Engineering, or related field.

Hands-on experience in CNC machining, process optimization, tooling development, supplier coordination, and new program launches.

Strong knowledge of cutting tool selection, machining operations, and tooling applications.

Understanding of tooling design, process development, and manufacturing launch activities.

Strong problem-solving, analytical, and project management skills.

Experience working with suppliers and cross-functional engineering teams.

Preferred

Master's Degree in Engineering or related technical discipline.

Experience in engine, powertrain, or automotive manufacturing.

Knowledge of Lean Manufacturing and Six Sigma methodologies.

Familiarity with CAD software and manufacturing process documentation.

Experience with tooling management systems and Industry 4.0 manufacturing technologies.

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JOB INFO

Job Identification

69969

Job Category

Manufacturing

Posting Date

09/21/2026, 10:35 AM

Apply Before

09/24/2026, 12:00 AM

Degree Level

Bachelor's Degree or equivalent

Job Schedule

Full time

Locations

15 Plot No 13, Chennai, TN, 600119, IN

(Hybrid)

Preferred Degree

Graduate or Equivalent Technical

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Manufacturing Tooling Engineer

Chennai, Tamil Nadu, India (Hybrid) Posted on 09/21/2026

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We are seeking a Manufacturing Tooling Engineer to lead the development, implementation, and optimization of cutting tool technologies and tooling systems for powertrain manufacturing operations. The role will support new program launches, process improvements, cost reduction initiatives, and manufacturing excellence through innovative tooling strategies and advanced machining technologies.

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