Jobs›Vmc Operator, Bangalore

VMC Operator

Plasma Private Limited · Bangalore
PayPay not listed
WhereBangalore
TypeFulltime
Posted30 Sep19 days ago, via Indeed
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About this job

JOB DESCRIPTIONCNC / VMC Setter1. Position Details

Designation
CNC / VMC Setter
Department
Production / Machining
Experience
3–8 Years
Industry
Precision Machining / Engineering
Reports To
Production Supervisor / Production Manager
Employment Type
Full Time

Job Purpose

To set, operate and optimize CNC/VMC machines for producing components as per engineering drawings, process sheets and required quality standards, while ensuring productivity, dimensional accuracy and minimum rejection.

Key Responsibilities

  • Set and operate CNC Turning and/or VMC machining centers as per production requirements.
  • Read and understand engineering drawings, process sheets and setup instructions.
  • Perform complete machine setup, including
  • Fixture loading and setting
  • Tool selection and tool setting
  • Work offset setting
  • Tool offset correction
  • Workpiece zero/reference setting
  • Program loading and verification
  • Understand and edit CNC programs using G-code and M-code.
  • Carry out program prove-out, dry run and single-block checking before production.
  • Set cutting tools, inserts, drills, taps, reamers, end mills and other machining tools.
  • Set and maintain proper cutting parameters such as RPM, feed and depth of cut.
  • Make necessary tool wear and dimensional offsets during production.
  • Produce first-off components and coordinate with Quality for first-piece inspection and approval.
  • Monitor component dimensions during production and take corrective action when required.
  • Identify and resolve common machining problems such as
  • Dimensional variation
  • Tool wear
  • Tool breakage
  • Burr formation
  • Poor surface finish
  • Chatter/vibration
  • Incorrect offsets
  • Fixture-related issues
  • Ensure components are produced within specified tolerances and surface-finish requirements.
  • Minimize cycle time, tool consumption, rejection and machine downtime.
  • Maintain proper tool life and offset records.
  • Perform routine machine checks and report abnormalities to the concerned supervisor/maintenance team.
  • Ensure proper loading, unloading and identification of raw materials and finished components.
  • Maintain machine cleanliness and follow 5S practices.
  • Follow all safety procedures and use required PPE.
  • Maintain production records and shift-related documentation.
  • Support continuous improvement activities for productivity, quality and cost reduction.

Technical Skills

  • Strong knowledge of CNC/VMC machine setting.
  • Good knowledge of Fanuc / Mitsubishi / Siemens controls or equivalent.
  • Good understanding of G-code and M-code.
  • Ability to read and interpret engineering drawings.
  • Knowledge of GD\&T and machining tolerances.
  • Knowledge of cutting tools, inserts and tool selection.
  • Knowledge of cutting speeds, feeds and machining parameters.
  • Good understanding of work offsets and tool offsets.
  • Knowledge of fixture setting and workholding methods.
  • Ability to identify and troubleshoot machining defects.
  • Knowledge of precision measuring instruments such as
  • Vernier Caliper
  • Outside Micrometer
  • Bore Gauge
  • Height Gauge
  • Depth Gauge
  • Dial Gauge
  • Thread Gauges
  • Basic understanding of CNC/VMC preventive maintenance is preferred.

Educational Qualification

ITI / Diploma – Mechanical / Production / Tool \& Die / Machining or equivalent.

Experience

3–8 years of relevant experience in CNC/VMC machining and setting.

Candidates with experience in precision components, automotive, engineering or job-work manufacturing will be preferred.

Key Performance Indicators (KPIs)

  • Production achievement against target.
  • First-piece approval time.
  • Machine utilization.
  • Rejection and rework percentage.
  • Cycle-time improvement.
  • Tool consumption and tool life.
  • Setup/changeover time.
  • Dimensional accuracy.
  • Machine downtime.
  • Compliance with 5S and safety requirements.

Behavioural Competencies

  • Good problem-solving ability.
  • Strong attention to dimensional accuracy.
  • Ability to work independently.
  • Good coordination with Quality and Production teams.
  • Willingness to work in shifts.
  • Ability to handle production pressure.
  • Responsible and disciplined approach to machine operation and setting.

Safety \& Quality Responsibility

  • Follow all safety procedures and PPE requirements.
  • Never bypass machine safety/interlock systems.
  • Ensure proper clamping and fixture safety before machining.
  • Verify first-off components before batch production.
  • Stop the machine and inform the supervisor/Quality team if abnormal conditions or quality deviations are observed.
  • Maintain proper identification and traceability of components.

Overall Responsibility

The CNC/VMC Setter is responsible for safe machine setup, accurate component production, efficient machining, tool management, dimensional control and achieving the required production targets with minimum rejection and downtime.

Pay
₹18,000.00 - ₹35,000.00 per month

Benefits

  • Flexible schedule
Work Location
In person

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