Diploma in Metallurgy Fresher – Melting Department (Foundry)

Diploma in Metallurgy & B.Sc. Chemistry Fresher Melting Supervisor Foundry

Job Description – Diploma in Metallurgy Fresher – Melting Supervisor (Foundry)Position: Junior Engineer / Trainee – Melting Department

Department

Melting

Industry

Foundry / Castings

Qualification

Diploma in Metallurgy / Metallurgical Engineering

Experience

Fresher (0–1 year)

Reporting To

Melting Supervisor / Production Manager

Job Purpose

To support the melting and metal-treatment operations of the foundry by following standard processes, maintaining correct chemical composition and temperature, ensuring safety, and supporting production and quality requirements.

Key Responsibilities

Assist in furnace charging and melting operations as per approved charge-mix instructions.

Learn and monitor furnace temperature, melting cycle and metal tapping operations.

Assist in preparation and checking of charge materials such as pig iron, scrap, returns and alloys.

Support spectrometer/chemical analysis activities and maintain required metal chemistry.

Ensure proper addition of alloying and inoculation materials as per process instructions.

Record furnace heat number, charge details, temperature, chemistry and tapping information.

Coordinate with the Quality, Core Shop and Moulding departments for production requirements.

Assist supervisors in identifying melting-related defects and abnormal process conditions.

Follow standard operating procedures, work instructions and quality requirements.

Maintain proper housekeeping around the melting area.

Strictly follow PPE, fire-safety and foundry safety procedures.

Assist in maintaining melting-related production and quality records.

Support preventive maintenance and report furnace/equipment abnormalities to the concerned supervisor.

Participate in 5S, Kaizen, safety and continuous-improvement activities.

Perform other duties assigned by the Melting Supervisor or Production Manager.

Required Knowledge

Basic knowledge of ferrous/non-ferrous metallurgy.

Basic understanding of melting and casting processes.

Knowledge of chemical composition and alloying elements.

Basic knowledge of furnace operation and metal temperature control.

Understanding of casting defects and their causes.

Basic knowledge of spectrometer/chemical analysis.

Knowledge of PPE and foundry safety practices.

Required Skills

Good observation and analytical skills.

Basic computer and documentation skills.

Ability to maintain production records accurately.

Willingness to work in shifts.

Ability to work in a hot and demanding foundry environment.

Good communication and teamwork.

Strong interest in learning foundry melting technology.

Performance Indicators (KPI)

Correct charge-mix preparation.

Heat-wise chemistry and temperature control.

Melting productivity and cycle-time adherence.

Reduction of melting-related casting defects.

Compliance with safety procedures.

Accuracy of production and quality records.

5S and housekeeping compliance.

Working Conditions

The position involves working in a foundry melting area with high temperatures, noise, dust and heavy industrial equipment. Proper PPE and all safety procedures are mandatory.

Suitable Candidate: Diploma in Metallurgy fresher with a strong interest in Foundry Melting, Furnace Operation, Metal Chemistry and Casting Quality.

⋮⋮⋮⋮

Pay

From ₹25,000.00 per month

Benefits

Paid sick time

Provident Fund

Work Location

In person